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Free template for OnlineLabels OL525 labels

OnlineLabels OL525 labels are 3 1/4″ × 4″ (82.6 × 101.6 mm), 6 per US Letter sheet in 2 columns and 3 rows. Type your product names into the OL525 template below and download a PDF that prints aligned at 100 % scale, or get the blank OL525 PDF.

Updated · measurements from the gLabels template database

Label sheet OnlineLabels OL525 · 3 1/4″ × 4″ · 6 per sheet
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OnlineLabels OL525: 3 1/4″ × 4″ labels, 6 per US Letter sheet, drawn to scale. Click a label to start printing there and skip labels you already used.
What to print

Text auto-fits at 25.3 pt.

Print at 100% / Actual size, not “Fit to page”. Paper: US Letter (8.5 × 11 in).

Blank template PDF
Font, style, colours, start position and printer offset

Print the alignment test sheet on plain paper, hold it over a label sheet, and nudge: positive moves everything right / down.

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OnlineLabels OL525 size, margins and layout

Label size 3 1/4″ × 4″ (82.6 × 101.6 mm)
Labels per sheet 6 (2 across × 3 down)
Sheet US Letter, 8 1/2″ × 11″
Corners rounded, 1/8″ (3.2 mm) radius
Margins (top, bottom, left, right) 1/2″, 1/2″, 0.156″, 0.157″
Gaps (columns, rows) 3/16″, 1/8″
Sheet covered by labels 83 %
Checked against Not yet checked; geometry from the gLabels database

How the OnlineLabels OL525 sheet is laid out

The 2 columns and 3 rows of OnlineLabels OL525 labels are centred: 0.156″ of backing at each side, 1/2″ at the top and bottom.

With 3/16″ between columns and 1/8″ between rows, a print that is off by less than 1/16″ still lands on the right OL525 label.

The 0.156″ side margin is inside the roughly 6 mm many printers cannot reach, so edge-to-edge colour on the outer OL525 columns may print short.

The 1/8″ rounded corners are drawn in the preview, with the 1/8″ safe area where text belongs.

Labels cover 83 % of the page; the rest is backing.

No other sheet in LabelGrid's data (the gLabels database plus checked additions) has exactly the OnlineLabels OL525 layout, so avoid "close enough" templates.

Microsoft Word "New Label" settings for OnlineLabels OL525

Type these into Mailings › Labels › Options › New Label if Word does not list OL525. Metric Word asks for cm: multiply by 2.54.

Word fieldInches
Top margin0.5″
Side margin0.156″
Vertical pitch3.375″
Horizontal pitch4.188″
Label height3.25″
Label width4″
Number across2
Number down3
Page sizeLetter

How to make OnlineLabels OL525 labels in Word

  1. In Mailings › Labels › Options, look for OL525 under "OnlineLabels". If it is missing, click New Label and name it OnlineLabels OL525.

  2. Enter the OL525 numbers from the table: 0.5″ top, 0.156″ side, 2 across, 3 down, page US Letter.

  3. Click OK and New Document: Word draws 6 cells, one per OL525 label. Keep text 1/8″ inside each cell.

Codes near OL525 that are not the same sheet

OL475, OL500, OL550 and OL575 are next to OL525 in OnlineLabels' numbering but are different sheets; use their own template.

CodeLabel sizePer sheetCompared with OL525
OnlineLabels OL4754″ × 5″454 % more label area, 2 fewer per sheet
OnlineLabels OL5003″ × 4″68 % less label area, same count, different margins
OnlineLabels OL5502 3/4″ × 4 1/4″810 % less label area, 2 more per sheet
OnlineLabels OL5752 7/16″ × 3 3/4″830 % less label area, 2 more per sheet

How many OL525 sheets for your list

120 product labels take 20 sheets of OL525 exactly. Starting a used sheet at label 4 changes the count:

LabelsSheetsSheets from label 4Spare
25555
50994
10017182
15025260
25042432
50084844

How much text fits on an OnlineLabels OL525 label

At 10 pt an OL525 label holds about 18 lines of 56 characters: room for a full shipping block, a packing list or a page of notes, so larger type (14 pt gives 13 lines) is usually the better choice. Helvetica estimates with a 0.056″ inner margin; the tool shrinks text that does not fit. The OL525 labels come within 0.156″ of the paper edge, where most printers cannot print, so keep text 1/8″ from the outer edges.

Font sizeLinesCharacters per line
7 pt2680
8 pt2370
10 pt1856
12 pt1546
14 pt1340
  1. Download the PDF from the tool (or the blank OL525 template) and use US Letter paper: on A4 (6 mm narrower, 18 mm taller) the OL525 rows drift down the page.

  2. Print at 100 % / Actual size; "Fit to page" shrinks about 3 % and moves the bottom OL525 row by roughly 8 mm.

  3. Test on plain paper, hold it against an OL525 sheet to the light and enter any offset in mm in the tool.

Where the OnlineLabels OL525 numbers come from

The OL525 geometry has not yet been checked against OnlineLabels' published template: print the plain-paper test first. Other geometry: gLabels template database (online-templates.xml). LabelGrid is not affiliated with OnlineLabels; "OL525" only names the sheet this template fits.

Frequently asked questions

What size is OnlineLabels OL525?

OnlineLabels OL525 labels are 3 1/4″ × 4″ (82.6 × 101.6 mm), 6 on a US Letter sheet (8 1/2″ × 11″) in 2 columns and 3 rows. Corners are rounded (1/8″). Together they cover 83 % of the sheet.

Are OnlineLabels OL525 and OL500 the same?

No. OnlineLabels OL525 is 3 1/4″ × 4″, 6 per sheet; OnlineLabels OL500 is 3″ × 4″, 6 per sheet (8 % less label area, same count, different margins). An OL525 template will not line up on OL500 sheets.

What are the margins for OnlineLabels OL525 labels?

Top 1/2″ (12.7 mm), bottom 1/2″ (12.7 mm), left 0.156″ (4 mm), right 0.157″ (4 mm). Columns are 3/16″ apart, rows 1/8″ apart; the OL525 pitch is 4 3/16″ across and 3 3/8″ down.

How many labels are on an OnlineLabels OL525 sheet?

6: 2 across, 3 down. 100 labels take 17 sheets and 250 labels 42 sheets; set a start position in the tool to use up a partly used OL525 sheet.

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